Metalworking
We are professionals in metalworking. We offer a wide range of services for processing sheet material, pipes, and profiles—including cutting, bending, welding, and mechanical processing of details. We have an extensive range of metalworking machines and a qualified team of engineers, technologists, machine operators, welders, and turners.
Laser Cutting
High-quality laser cutting of sheet material, pipes, or profiles.
Welding
Precise welding of black and colored metals. Manual and automated welding of parts of various sizes and thicknesses.
Bending
High precision bending of sheet materials, pipes, and profiles with large dimension machines with CNC control.
Mechanical Processing
Specialized production space for mechanical processing of metal details.
Machine for Laser Cutting
Laser cutting is a standard technology for cutting and processing various materials – stainless, black and colored metals, including tubes and profiles, with oxygen or nitrogen. The machine operates with a modern Fiber laser, which leads to high precision of details, and a nesting software, which allows configuration, grouping, and optimizing the arrangement of parts on the material for maximum utilization and minimal waste. In addition to the short time for providing a quote from our country, the availability of sheets and profiles of stainless steel significantly shortens the deadlines for processing the details, and the manufactured products do not require additional processing.
- Optical laser source with a power of 2 kW (fiber laser)
- Cutting of stainless, black, and colored metals with nitrogen or oxygen
- Cutting of sheet material up to sizes of 1500 mm x 3000 mm
- Tubes and profiles with a maximum diameter up to Ø250 and maximum length up to 6000 mm
- Stainless steel available in stock
Изработени продукти
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CNC-Controlled Hydraulic Press Brake
The hydraulic press brake has a capacity of 135 tons, with a working length of 3050 mm and a distance between the columns of 2600 mm. Control is achieved through CNC on three axes (Y1, Y2, X), and the machine features a graphical touchscreen display and simulation of the bending processes. Standard equipment on the press includes a motorized back gauge with stops and the possibility to adjust the height, a manual anti-deflection system WILL at the lower bed for compensating bending and EURO system for tool clamping. It is distinguished by high precision in bending and repeatability.
- Maximum bending length – 3050 mm
- Maximum bending force – 135 tons
- Rich set of top punches and bottom dies
- CNC control on 3 axes with simulation of bending processes
- Distance between the columns of the machine – 2600 mm
Изработени продукти
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4-Roll Plate Bending Machine
The four-roll plate bending machine is used for bending metal sheets and plates into cylindrical shells, cones, or other complex shapes. This type of machine offers a high degree of control over the bending process, with the ability to pre-bend the leading and trailing edges, and achieve precise curvature, reducing processing time and increasing productivity.
- Maximum bending length – 3100 mm
- Maximum sheet thickness – 8 mm
- Bending of shells and cones
- Possibility for pre-bending and calibration
Изработени продукти
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Bending of Tubes and Profiles with Various Sizes
The 3-roll profile bending machine is used for bending various types of profiles—round, square, and size of tubes and profiles—full and hollow (square, oval, flat, rectangular, etc.) in various curved shapes—circles, arches, and serpentines. The machine is equipped with the most modern control technology, ensuring maximum precision and repeatability in bending tubes and profiles to the desired shape.
- Bending of tubes, solid and hollow profiles with various cross-sections
- Possibility for bending serpentines
- Rich set of rollers for bending
Изработени продукти
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Hydraulic Guillotine with CNC Control
The hydraulic guillotine is fast and very precise, requiring minimal maintenance. It is built with an easy-to-use CNC control and a D-Touch 7-inch touchscreen with central adjustment of the distance between the blades. The guillotine operates with 2 top blades for clean cuts and 4 bottom blades, all of which are hardened and have ground edges, capable of cutting various types of materials, including non-metals.
The hydraulic guillotine offers a solution for economical, highly efficient cutting of sheet materials of various thicknesses into simple geometric shapes.
- Maximum cutting width – 3100 mm
- Maximum cutting thickness for high-yield steel – 6 mm
- Maximum cutting thickness for stainless steel – 4 mm
Изработени продукти
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Sheet material beading machine
The machine for beading sheet material is used for forming round and conical bottoms with varying angles (Vietnamese hat type), used in the production of tanks, cisterns, vessels, and other types of equipment. This type of machine effectively combines the processes of cutting and beading (bending of edges) of sheet material in one operation, which optimizes the production process and reduces the time for manufacturing components. The beading performed significantly aids the subsequent joining of the bottom to the shell of the vessel or tank.
- Maximum thickness of the blank – up to 6 mm (carbon steel)
- Maximum thickness of the blank – 4 mm (stainless steel)
- Maximum diameter – 4000 mm
Изработени продукти
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Specialized Welding Equipment
Stabilengineering Alpha can offer both automated and manual welding of metal parts. The company is equipped with high-quality welding equipment for stainless, colored, and black steels—such as a sheet welding machine, a welding column with a rotator for welding round shafts, devices for automatic orbital welding of pipes, among others. Our team is composed of qualified welders who are trained and certified according to regulatory requirements. They are professionals with extensive experience in the welding of non-standard production equipment.
- Sheet welding machine for automated welding of longitudinal full shafts up to 2000 mm long. Used for welding stainless steel sheet metal of arbitrary length and up to 5 mm thickness, as well as shells of arbitrary diameter and up to 5 mm thickness.
- Welding column with rotator for welding round parts with a working height up to 2000 mm. Used in applications for welding shells with shells or shell with base/cap during the manufacturing of tanks.
- Devices for automatic orbital TIG welding of stainless steel pipes with a diameter up to DM 250. The machines are equipped with oximeters to guarantee a protected argon environment during the welding cycle, and the controllers have the capability to generate a unique protocol for each welded joint and record the parameters of the process.
- Manual TIG and MIG/MAG welding - Offers a solution for any welding task, conducted by certified welding procedures, developed in collaboration with certified International Welding Engineer (IWE).
Изработени продукти
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Specialized Equipment for Mechanical Processing
We have a modern production facility for mechanical processing of details. We have equipped it with universal lathes, milling machines, and tools for them, column and bench drills, a rich set of tooling equipment, and numerous devices that allow us to provide precise processing of details in various shapes and configurations.
- Turning of parts with a diameter up to 1500 mm and length up to 3000 mm.
- Universal milling machines and lathes, suitable for processing single parts or parts in small series.
Изработени продукти
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Contact us
If you have questions or a direct inquiry, please fill out the contact form below. Any inquiry accompanied by a drawing or sketch will receive a prompt and specific response with a price quote for manufacturing.